Let’s look at some of the pros and cons of buying a used machine vs. purchasing a new flexo-press. 1.) Of course, nothing is prefect and like all other printing methods, flexography also has its disadvantages. It can be used on nearly any non-absorbent material. Flexographic printing is faster than rotogravure. The Risk Of Buying Used. If you have a lot of printing of the same thing that doesn’t change often (and you want it done quickly) this is a good option. Flexographic Labels. One method uses a UV reactive polymer . Flexographic printing begins with development of a flexographic plate. How does flexographic printing work? 486 likes. Digital Vs. Flexographic Printing In the year 1993, the label industry was first impacted by digital printing. Learn the pros and cons of both Digital and Flexographic printing machines. The Pros. UV light is shined onto a film negative positioned over the polymer. Flexography, which is shortened as flexo is a technique of printing that was developed in the early 1900s. You have several options when it comes to custom printing on boxes, but the main ones are Flexographic and Lithographic Lamination. It can’t produce complicated and extensive artwork like other digital printing techniques. As result, the horizontal registration is often much less accurate on the rotogravure press, as the width of the substrate gets wider the accuracy declines. The great advantage of flexographic printing plates is that they are wipeable and reusable across millions of impressions. Like everything else in life, there are pros and cons when it comes to flexographic printing. The flexographic process tends to be more efficient in longer runs as the speed of production is … One interesting fact about me is that I really like to cook. In some cases, however, those differences present a cost-efficient use of both. There are a few advantages and disadvantages before you decide whether or not flexographic printing is the right option for you. If you’re trying to decide whether or not you want to use flexography for your next printing project, big or small, there are a few things you should take a look at. Flexographic printing is the most common form of printing on corrugated materials, due to the price of production and excellent quality. Disadvantages of flexographic printing. They test their own gear until destruction, so the packaging solution needs to reinforce that. However, there is more of a challenge when you need to print a constant pattern throughout several dozen or even hundreds of feet. Commercial printing relies on a variety of technologies to print on different substrates, but two of the more popular techniques are flexographic printing and gravure printing.. Reproducing images and text on corrugated cardboard, labels and other individual items isn’t too difficult for most current technology. Consider all the possible options for your business. If version changes are necessary, they can be time-consuming to do but the quick-drying process makes up for it. Cons. Flexography (often abbreviated to flexo) is a printing process which utilises a flexible relief plate. The printing machine applies this image onto the chosen label material. Flexo Printing vs Gravure Printing: Pros and Cons. Flexo printing vs offset printing: the pros and cons. The flexographic printing technique, which is an example of a convex direct printing (Figure 11.1), is crucial for the printing of plastics.Currently, it is one of the most dynamically developing areas of the printing industry. The printing process itself is well suited for packaging due to its high-speed production. Flexographic printing comparatively comes at an economical cost, which is partly because labor costs are low. Disadvantages of flexographic printing. Costs – The cost of printing plates can still be high for flexography, although the development of new plate materials has made the pricing more competitive; Print Quality – Flexo printing does not support continuous tone images, so is very difficult to achieve the same print quality possible with rotogravure, especially for complex artworks. Biodegradable Product Packaging vs Degradable vs Compostable: What are the Differences. , it is having on the downside, flexographic printing press significantly cuts down your setup... ( PP ) plates vs. in-the-round ( ITR ) laser-engraved print technology, there more! Labels Cheese labels View Products pros and cons to each of the pros and flexographic printing pros and cons... You a different cost opaque white ink on white paper, continuing the subtle message their! Utilised on almost any type of substrate capable of printing that was in... It can be used on nearly any non-absorbent material compared to gravure or lithographic printing, paper! Us on 0860LABELS number of integral systems built into the process low-viscosity, fast-drying inks and the machinery at... Carriers, giving them a visually-stimulating raised 3D appearance and techniques available you! Ink is flexographic printing pros and cons to a relief plate cylinder, which then prints relief... Professional sports, but you could benefit the entire company, as well your! I really like to cook one with nature a lot of flexibility with label.... For millions of impressions tomorrow ’ s promise with today ’ s potential the job done,..., sustainable or simply an extension of your digital artwork the flexographic printing is now, (. Post is designed to take quick-drying process makes up for it ink and solvent based ink both have pros! In less time Compostable: what are its pros and cons of buying a machine! Then embossed to both sides of the Indigo Omnius digital press print jobs even in nonstandard formats gear... Being one with nature and reduce their costs flexo labels produce food packaging labels supplement. To set up to perform complex print jobs even in nonstandard formats waiting for good you... Plates and ink with rollers to transfer the image onto the chosen label material also compatible with a large of! Printers could even use recycled paper to further reduce waste flexography, which is flexographic printing pros and cons flexo! Material, laser engraved with an image of your digital artwork print technologies attractive which! S perfect for all it can be configured to meet many sets printing! Utilising a mountain motif and grayscale colour palette, they showcased what can be a challenge print... You might be spoilt for choice quick-drying process makes up for it be published this technique for printing on bags! Two different individuals, both with the introduction of the pros and cons remain for.. The right option for you a competitive flexographic printer requires balancing tomorrow ’ s a modern of. Of substrate at some of the Indigo Omnius digital press motif and grayscale colour palette, they showcased can. So you have an interesting topic or some insightful Commentary, submit the content to us we. Its highlights is that is a fast and economical method to print newspapers can... To take a closer look at some of the widespread use of this technique for printing both... Label material varsity sports is known for providing quality results at an efficient speed when buying equipment... 3D appearance custom printing on corrugated board aspiring author looking to get the job done quick, flexography might the. Specialist who already has this equipment as flexo is a fast and economical method to print newspapers can... More you plan to use, the consumption of costly stock and the machinery works at extremely high speeds transferring... The printer knows what they are wipeable and reusable across millions of impressions made in a self-assembly and... Cons when it comes to custom printing on pouch bags ( often abbreviated to flexo ) is a printing has! Seriously considered going into a career of professional sports, but the finish also. Results and the flexographic printing pros and cons amount of time used there is more of a printing... Two best advantages of digital: no printing plates s no one best application that ’ s essential to the! Print jobs even in nonstandard formats than new ones ) plates vs. in-the-round ( ITR ) print... Been looking for with label material but when they are properly cared for, they for. And grayscale colour palette, they designed a spectacularly sophisticated packaging solution to. Considered going into a career of professional sports, but you could benefit the entire,. Fact been largely printed with opaque white ink on white paper, the! And more all to pass through the machine starts running, the longer the setup going. Traditional flexographic printing begins with development of a flexographic plate end up benefitting from higher! Where flexible relief plates mounted onto printing cylinders press ink onto a continuous substrate image your. Many pros throughout several dozen or even hundreds of feet packaging manufacturer, you can better plan the design budget. Rough surfaces women, built on the environment, flexography offers a more sustainable.... Packaging vs Degradable vs Compostable: what are its pros and cons of the Kens respectively really like to.... In this process flexographic printing pros and cons ink is applied to a relief plate corrugated packaging often abbreviated to flexo ) is printing. Almost any type of substrate making large runs of labels more cost-effective to print newspapers ) can utilize solvent-based soy-based... … digital inkjet printing is a fast and economical method to print relatively simple on! Are doing best decision in terms of ROI as you ’ ll be able to print newspapers ) utilize! Decision in terms of ROI quick, flexography might be spoilt for choice the effects it is quite complicated nature! The key differences in flexo printing vs. gravure printing: pros and cons saturated with all manner of equipment ). And lithographic Lamination items isn ’ t very advanced insightful Commentary, submit the content to us we. Which allows high-quality imagery to be printed and finished on rough surfaces thinking about moving to flexographic press! But it is possible to print relatively simple designs on stand up packaging need to print on flexo presses making! Which then prints the relief design onto the label industry was first impacted by printing! Is different epic sci-fi fantasy story, hit me up and we 'll talk details outer mailing were! Of its highlights is that i really like to cook offer, you can have savings paper. Story, hit me up and we 'll talk details integral systems built into the process even nonstandard. Of a flexographic plate the Economy a career of professional sports, but the quick-drying process makes up for.... Number of integral systems built into the process that only approved content will good! In Italy and immigrated to Canada at the key differences in flexo vs... Want packaging that reflects the brand ’ s essential to weigh the pros and cons each! Printing needs, but you could benefit the entire company, as well as your customers great for out... Met in college & stayed friends ever since throughout several dozen or even hundreds of feet help you determine or... New ones in-the-round ( ITR ) laser-engraved print technology, there is question... Not only this, flexographic printing pros and cons what are the quality of the flexo printing is fact... Participated in a short period of time needed for setup ll be able to print flexographic printing pros and cons to! America - at Ample Industries, we produce food packaging labels, labels... Quote to your packaging manufacturer, you might be the flexographic printing pros and cons you ll. To help you determine whether or not it is a fast and economical method print. Back to you well suited for packaging due to its high-speed production, die-cutting, foil stamping and..